Spray-on Solar Panels
February 12th, 2009
Solar cells are usually made of silicon coated with a thin layer of silicon nitrate. This silicon nitrate works as an anti-reflective agent to boost cell efficiency. But the catch is these types of cells are costly to produce. This anti-reflective layer deposition happens in vacuum and creating vacuum like situation doesn’t come cheap! Efforts are on to reduce the cost of solar cells. Australia too is abundant in natural resources and wants to trap these for clean and green energy.
Researchers in Australia are handling a three year project which will develop a spray-on coating for solar panels. They will concentrate on cost reduction and efficiency of solar panels too. A new Australian solar company Spark Solar and Finnish materials company Braggone Oy are working with Australian National University (ANU) on the spray-on method. This new technique can be commercially available by 2011. Dr Keith McIntosh from ANU, the chief investigator in the first project, stated, “It will provide an opportunity for significant manufacturing cost reductions by replacing the conventional, expensive manufacturing techniques that are currently employed industry-wide with the spray-on films.” Creating vacuums for coating of solar cells are costly. If this step can be skipped from the solar cell production, price tags can be brought down considerably. The new method uses a spray-on hydrogen film and spray-on anti-reflective film. In this spray-on method vacuums are not needed. The cells travel along a conveyor belt where the films are sprayed on. The simplified process could trim down about $5 million in capital equipment costs per medium-sized factory. The manufacturer can save and produce solar cells at a much cheaper rate. Testing of the process is now taking place at the ANU, and the technology should be available toward the end of 2011.
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